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The Ultimate Guide to Non-Fried Instant Noodles Baking Drying and Sterilization Machine in 2024
Introduction
The advancement of technology has revolutionized the food industry, particularly in the realm of instant noodles production. In response to growing health concerns, manufacturers are increasingly turning to non-fried alternatives. To meet this demand, the Non-Fried Instant Noodles Baking Drying and Sterilization Machine has emerged as a pivotal tool in the production process. This comprehensive guide will delve into the workings of this machine and its role in shaping the future of non-fried instant noodles production in 2024.
Understanding Microwave Technology in Food Processing
Microwave technology has undergone significant evolution in the food industry, revolutionizing processes such as baking, drying, and sterilization. Understanding the basic principles behind microwave technology is crucial for grasping its relevance in the production of non-fried instant noodles.
Microwave technology operates on the principle of electromagnetic radiation, which agitates water molecules within the food, generating heat and facilitating cooking or processing. In the case of baking, drying, and sterilization, microwaves penetrate the food, evenly distributing heat and rapidly removing moisture while effectively killing bacteria and pathogens.
The advantages of using microwave technology for non-fried instant noodles are manifold. Firstly, it allows for quicker processing times compared to traditional methods, enhancing production efficiency. Additionally, microwave technology preserves the nutritional content of the noodles by minimizing exposure to high temperatures, resulting in a healthier end product. Moreover, the precise control offered by microwave technology ensures consistent quality and texture in the noodles, meeting consumer expectations for taste and mouthfeel.
Features of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine
In this chapter, we will delve into the essential features of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine, highlighting its key components, technical specifications of the 2024 model, and the latest innovations and improvements.
Key Components and Their Functions
The Non-Fried Instant Noodles Baking Drying and Sterilization Machine comprises several key components, each playing a vital role in the baking, drying, and sterilization process:
1. Microwave Chamber: The heart of the machine, where the microwave energy is generated and directed onto the noodles.
2. Conveyor System: Responsible for moving the noodles through the chamber at a consistent rate, ensuring uniform exposure to microwave energy.
3. Temperature and Moisture Sensors: These sensors monitor and control the baking and drying process, ensuring optimal conditions for producing non-fried instant noodles.
4. Sterilization Unit: Utilizes microwave energy to effectively sterilize the noodles, eliminating harmful bacteria and pathogens without the need for frying.
Technical Specifications of the 2024 Model
The 2024 model of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine boasts the following technical specifications:
- Microwave Power Output: Up to 10 kW, providing ample energy for rapid and efficient baking, drying, and sterilization.
- Conveyor Belt Speed: Adjustable conveyor speed ranging from 0.1 to 1.0 meters per minute, allowing for precise control over the noodle processing time.
- Temperature Control: Temperature range from 50°C to 200°C, with ±1°C accuracy, ensuring consistent and uniform baking and drying results.
- Sterilization Efficiency: Achieves a sterilization rate of over 99.9%, meeting stringent food safety standards and regulations.
Innovations and Improvements in the Latest Machine
The latest iteration of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine incorporates several innovative features and improvements, including:
- Enhanced Energy Efficiency: Utilizes advanced microwave technology to minimize energy consumption while maximizing processing speed and efficiency.
- Improved Sterilization Performance: Incorporates updated sterilization algorithms and techniques to achieve even higher levels of microbial reduction, ensuring the safety and shelf stability of the noodles.
- User-Friendly Interface: Features a modern and intuitive user interface, allowing operators to easily monitor and adjust machine settings for optimal performance.
- Compact Design: Streamlined and space-saving design, making it suitable for installation in various production facilities, from small-scale operations to large-scale manufacturing plants.
Technical specifications
| Technical Parameters Of Continuous Microwave Dryer Industrial Microwave Drying Machine | |||||
| Model | Size LWH(Can be customized according to the customer's requirements) | Output power | Dewaterability | Sterilization capacity | Baking and Roasting capacity (Depends on different raw material) |
| LY-10KW | 5000mm825mm1750mm | ≥10KW | 10KG/Hour | 100KG/Hour | 30-50KG/Hour |
| LY-20KW | 8000mm825mm1750mm | ≥20KW | 20KG/Hour | 200KG/Hour | 60-100KG/Hour |
| LY-30KW | 8500mm1160mm1750mm | ≥30KW | 30KG/Hour | 300KG/Hour | 90-150 KG/Hour |
| LY-40KW | 10000mm1160mm1750mm | ≥40KW | 40KG/Hour | 40KG/Hour | 120-200KG/Hour |
| LY-50KW | 12500mm1160mm1750mm | ≥50KW | 50KG/Hour | 500KG/Hour | 150-250KG/Hour |
| LY-60KW | 13500mm1450mm1750mm | ≥60KW | 60KG/Hour | 600KG/Hour | 180-300KG/Hour |
| LY-70KW | 13500mm1500mm1750mm | ≥70KW | 70KG/Hour | 700KG/Hour | 210-350KG/Hour |
| LY-80KW | 13500mm1650mm1750mm | ≥80KW | 80KG/Hour | 800KG/Hour | 240-400KG/Hour |
| LY-100KW | 16800mm1650mm1750mm | ≥100KW | 100KG/Hour | 1000KG/Hour | 300-500KG/Hour |
| LY-150KW | 22400mm1850mm1750mm | ≥150KW | 150KG/Hour | 1500KG/Hour | 450-750KG/Hour |
| LY-200KW | 27000mm1850mm1750mm | ≥250KW | 250KG/Hour | 2500KG/Hour | 750-1250/Hour |
| LY-300KW | 32000mm1850mm1750mm | ≥300KW | 300KG/Hour | 3000KG/Hour | 900-1500KG/Hour |
| Power Supply | 380V±10% 50Hz±1% Three-Phase Five-Wire | ||||
| Microwave Output Frequency | 2450±50Mhz | ||||
| Microwave Input Apparent Power | ≤168Kva | ||||
| Microwave Output Power | ≥120Kw | ||||
| Microwave Power Adjustment Range | 0-30Kw(Adjustable) | ||||
| Ambient Temperature | -5-40°C | ||||
| Relative Humidity | ≤80%, Surrounding Environment:No Corrosive Gas, Conductive Dust And Explosive Gas | ||||
| Transmission Speed | 0-10m/Min(Adjustable) | ||||
Advantages of non-fried instant noodles baking, drying and sterilizing machine
Advantages of Non-Fried Instant Noodles Baking, Drying, and Sterilizing Machine |
1. Enhanced Product Quality |
The non-fried instant noodles baking, drying, and sterilizing machine utilizes advanced microwave technology, which helps to preserve the natural flavor and texture of the noodles. This results in a higher-quality product that closely resembles traditionally fried instant noodles. |
2. Healthier Option |
By eliminating the need for frying, the non-fried instant noodles baking, drying, and sterilizing machine produces noodles with significantly lower fat content. This makes them a healthier alternative for consumers who are conscious of their dietary intake. |
3. Reduced Environmental Impact |
Compared to traditional frying methods, which require large quantities of oil and generate considerable waste, the non-fried instant noodles baking, drying, and sterilizing machine is more environmentally friendly. It reduces oil consumption and minimizes waste production, contributing to sustainability efforts. |
4. Faster Processing Time |
Microwave technology enables rapid heating and drying of the noodles, reducing processing time compared to conventional methods. This allows for increased production efficiency and shorter lead times, meeting the demands of today's fast-paced market. |
5. Cost Savings |
With the non-fried instant noodles baking, drying, and sterilizing machine, manufacturers can save on energy costs associated with frying, as microwave technology is more energy-efficient. Additionally, the streamlined production process and reduced need for oil result in lower overall production costs. |
6. Versatility |
The machine can be easily adjusted to accommodate various noodle recipes and sizes, offering versatility in production. Whether producing plain noodles or flavored varieties, the non-fried instant noodles baking, drying, and sterilizing machine delivers consistent results with minimal effort. |
7. Compliance with Health Regulations |
As health regulations become increasingly stringent, the non-fried instant noodles baking, drying, and sterilizing machine offers a solution that meets food safety standards. The sterilization process effectively eliminates harmful bacteria, ensuring compliance with regulatory requirements. |
Installation and Setup
The installation and setup process of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine is crucial to ensure optimal performance and efficiency. Follow these concise steps to set up your machine correctly:
1. Site Preparation: Begin by selecting a suitable location for installing the machine. Ensure that the area is well-ventilated and has access to power sources compatible with the machine's requirements. Clear any obstacles and create a clean, level surface for installation.
2. Unpacking and Inspection: Carefully unpack the machine and inspect it for any signs of damage incurred during transportation. Verify that all components and accessories are present as per the manufacturer's checklist.
3. Assembly: Assemble the machine according to the provided instructions and diagrams. Attach any detachable components securely, ensuring proper alignment and tight connections. Refer to the user manual for detailed assembly guidelines.
4. Electrical Connection: Connect the machine to the power source following the electrical wiring diagram provided by the manufacturer. Ensure that the power supply matches the machine's voltage and current requirements to prevent electrical issues or damage.
5. Calibration: Once the machine is assembled and connected, perform calibration procedures as outlined in the user manual. Calibrate temperature, humidity, and other relevant parameters to ensure accurate operation during processing.
6. Testing: Conduct initial testing of the machine to ensure that all functions are working correctly. Run a trial batch of non-fried instant noodles through the baking, drying, and sterilization cycles to verify the machine's performance and identify any potential issues.
7. Safety Measures: Familiarize yourself and your team with the machine's safety features and protocols. Ensure that emergency stop buttons, safety guards, and other safety mechanisms are in place and functioning correctly.
8. Training: Provide training to operators on how to operate the machine safely and efficiently. Train them on proper loading and unloading procedures, maintenance tasks, and troubleshooting techniques to minimize downtime and maximize productivity.
9. Documentation: Maintain thorough documentation of the installation and setup process, including assembly records, calibration reports, and testing results. Keep all manuals, schematics, and documentation in a designated location for easy reference.
Post-Maintenance Guide for Non-Fried Instant Noodles Baking Drying and Sterilization Machine
Ensuring the optimal performance and longevity of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine requires diligent post-maintenance. Here's a concise guide outlining essential steps for maintaining this advanced microwave technology.
Inspection and Cleaning
Regular inspection and cleaning are paramount for maintaining machine efficiency. Check all components, including conveyor belts, heating elements, and sterilization chambers, for any signs of wear, damage, or residue buildup. Clean thoroughly using approved cleaning agents to prevent contamination of noodles during processing.
Calibration and Adjustment
After cleaning, calibration and adjustment are necessary to maintain precision in baking, drying, and sterilization. Ensure accurate alignment of microwave emitters and sensors for uniform heat distribution and sterilization. Calibrate temperature and humidity settings as per manufacturer recommendations to achieve desired results.
Lubrication of Moving Parts
Proper lubrication of moving parts is essential for smooth operation. Apply lubricants to bearings, chains, and other moving components to reduce friction and wear. Avoid over-lubrication to prevent contamination of noodles and maintain hygiene standards.
Electrical System Check
Conduct a thorough check of the electrical system to identify any potential issues. Inspect wiring, connections, and electrical components for signs of wear, damage, or overheating. Test safety features such as emergency stop buttons and overload protection to ensure they function correctly.
Performance Testing
Finally, perform performance testing to validate machine functionality. Run test batches of instant noodles through the machine, monitoring key parameters such as temperature, moisture content, and processing time. Adjust settings as needed to achieve optimal results and comply with food safety standards.
By following these post-maintenance guidelines, operators can ensure the continued efficiency and reliability of the Non-Fried Instant Noodles Baking Drying and Sterilization Machine, thereby maintaining the highest standards of food safety and product quality.
Production Process for Non - Fried Instant Noodles
Producing non-fried instant noodles requires a precise and efficient manufacturing process to ensure the quality and safety of the final product. Here's a concise overview of the production process for non-fried instant noodles, highlighting the role of baking, drying, and sterilization in achieving optimal results.
1. Raw Material Preparation
The production process begins with the preparation of high-quality ingredients, including flour, water, salt, and additives. These ingredients are carefully selected and mixed to create a dough with the desired texture and consistency.
2. Mixing and Kneading
Once the ingredients are combined, the dough undergoes mixing and kneading to develop gluten and ensure uniformity. This step is crucial for achieving the right texture and elasticity in the noodles.
3. Extrusion and Shaping
The dough is then extruded through a series of dies to give the noodles their characteristic shape and size. Modern extrusion machines are equipped with advanced technology to precisely control the shaping process and produce consistent results.
4. Baking
Baking is a key step in the production of non-fried instant noodles. The noodles are passed through a baking chamber, where they are exposed to controlled heat to remove excess moisture and enhance their texture. This process helps to improve the shelf life of the noodles without the need for frying.
5. Drying
After baking, the noodles undergo drying to further reduce moisture content and ensure stability during storage and transportation. Drying can be achieved through various methods, including hot air drying, infrared drying, or microwave drying. The use of a non-fried instant noodles baking drying and sterilization machine can significantly improve efficiency and quality in this step.
6. Sterilization
Sterilization is essential for ensuring the safety of non-fried instant noodles. It involves the elimination of harmful bacteria and microorganisms that may be present in the noodles. Sterilization can be achieved through heat treatment, chemical treatment, or irradiation. Microwave sterilization is a fast and effective method that preserves the nutritional quality of the noodles while ensuring they are safe for consumption.
The production process for non-fried instant noodles requires careful attention to detail and the use of advanced technology to achieve consistent quality and safety. By following these steps and utilizing a non-fried instant noodles baking drying and sterilization machine, manufacturers can produce high-quality noodles that meet consumer demands for convenience, taste, and healthfulness.
References
The following are five authoritative foreign literature websites in the field of industrial microwaves:
1. IEEE Xplore Digital Library
Website: [https://ieeexplore.ieee.org/]
2.ScienceDirect
Website: [https://www.sciencedirect.com/]
3. SpringerLink
Website: [https://link.springer.com/]
4. Wiley Online Library
Website: [https://onlinelibrary.wiley.com/]
5. PubMed
Website: [https://pubmed.ncbi.nlm.nih.gov/]
